Every product passes through different manufacturing phases. Each phase of manufacturing process has it's own importance to produce the final product. The different processes involve in the manufacturing are as below.
Generally we have two source of raw material input. We use brass scrap and process in our casting unit for producing of Brass bars and rods as per requirement. Other source is local supplier; we buy extruded rods from them as per our requirement with complete test. We generally use material like C36000, C37700, CZ121, CZ122, BS218, BS219, HTB1m, CuZn39 etc. We can supply any material like Bronze, Gunmetal, and other copper alloy as per customer’s need.
We have our in built casting facility where we used the imported scraps and melt them. By melting we make these scraps to different shapes and sizes, as per our requirement and then forwarded to our machine department for further process.
We have in-house forging presses of 200,250 and 400 Metric Tones, All the forging dyes are developed in-house, all tooling and dyes are kept with safety. We can also supply parts customer drawings and forged components are then shot blasted for better finish and then stress relieved.
MANUFACTURING AND MACHINING
We have Manual, Semi Automatic and automatic turning machines with an accuracy of +_0.05 mm tolerance.In addition, we have CNC turning machines, CNC turning and milling machines etc which have higher accuracy of +_0.005 mm and precision.
We have quality control department, which ensuresthat each product manufactured as exactly to the print and each process are controlled and the quality of the parts maintained throughout the entire process. We provide inspection reports to our customers if required.
This is being outsourced locally. There are many good electroplaters locally available, who can do golden plating, Silver Plating, Copper plating, Tin Plating, Lead Plating etc.
?A wide range of option for packaging material like corrugated boxes, wooden cases, pallet packing etc or as per customer's requirements.